Before GeoMag introduced panels (2003), some internal reinforcements were needed to built a Rhombicosidodecahedron:

Reinforced Rhombicosdodecahedron using GeoMag

These extra struts can be interpreted as the edges of six Bilunabirotundas around a central cube:

Six Bilunabirotundas around central cube

If each of the faces of the central cube could be connected by a individual tunnel to a face of the Rhombicosidodecahedron, bounded by a sequence of regular polygons with the same edge length, one would obtain a Stewart toroid of genus 5. Like drilling a Bilunabirotunda, this is not an obvious task. Again quoting Richard B. Holmes: “For even bigger laughs you can notice … can be subtracted from a rhombicosidodecahedron to make a, a, a, oh god make it stop…”. Of course, Bonnie Stewart made it sound easy, introducing another non-convex polyhedron, the X-polyhedron. One of its square faces and one of its triangular faces exactly correspond to a face of the central cube and a triangular face of the Rhombicosidodecahedron. Removing these, one obtains the required tunnel, including a direct line of sight through it (see left views on the following figure).

X-polyhedron with 2 faces removed

A X-polyhedron has 13 vertices, 14 faces and 25 edges. The edges not belonging to the blue Zome orbit are 3D printed, monolitically with their neighbouring panels:

3D printed part of X-polyhedron

Using these parts and 3D printed panels (rhombicosidodecahedron panels in orange, tunnel pannels in olive green), a Zometool model can be build using the following steps:

Building instructions

This Drilled Rhombicosidodecahedron has 98 vertices, 116 faces and 222 edges, which indeed confirms a genus 5:

genus = 1 + (#edges-#vertices-#faces)/2 → 1+(222-98-116)/2 = 5

The next photographs illustrate some steps during the building process:

Six X-polyhedra around central cube
Including vertices and edges of the Rhombicosidodecahedron
LED strip in solid of the Drilled Rhombicosidodecahedron
All but pentagonal panels included
Completed Drilled Rhombicosidodecahedron (illumination ON)
Completed Drilled Rhombicosidodecahedron (illumination OFF)
To conclude a flight through, passing two of the tunnels.